Khalapur Toll Plaza is one of the main toll collection points on the Mumbai–Pune Expressway in Maharashtra. It is located near Khalapur and Khopoli in Raigad district and serves vehicles travelling between Mumbai, Navi Mumbai, Panvel, Lonavala and Pune.
The toll plaza is commonly known as Khalapur Toll Naka or Khopoli Toll Plaza. It is positioned on the Mumbai side of the expressway, before the mountainous section towards Lonavala and Pune.
Khalapur and Talegaon are the two main toll plazas associated with the Mumbai–Pune Expressway. However, the toll is charged according to the journey and entry or exit point. Drivers may therefore see the full amount collected at one point or divided into separate FASTag deductions.
Khalapur Toll Plaza Quick Overview
| Particular | Details |
| Official name | Khalapur Toll Plaza |
| Common names | Khalapur Toll Naka and Khopoli Toll Plaza |
| Location | Near Khalapur and Khopoli |
| Taluka | Khalapur |
| District | Raigad |
| State | Maharashtra |
| Road | Mumbai–Pune Expressway |
| Official expressway name | Yashwantrao Chavan Mumbai–Pune Expressway |
| Expressway route | Kalamboli–Khalapur–Lonavala–Talegaon–Kiwale |
| Expressway length | Approximately 94.5 km |
| Toll-plaza code | 540003 |
| Plaza type | State expressway toll plaza |
| Road authority | MSRDC |
| Toll operator | IRB Infrastructure |
| Main payment method | FASTag |
| Expressway helpline | 98224 98224 |
| Highway Police helpline | 98334 98334 |
| Nearest major town | Khopoli |
The plaza handles private cars, buses, taxis, commercial vehicles and heavy goods traffic. It can become extremely busy during weekends, public holidays and festival travel.
Khalapur Toll Plaza Rates
The following toll rates apply to a full one-way journey on the Mumbai–Pune Expressway. There is no separate discounted 24-hour return rate. A return journey is normally charged as two individual one-way journeys.
| Vehicle category | Single journey | Return journey | Monthly pass |
| Car, jeep or SUV | ₹320 | ₹640 | No standard public rate |
| Minibus with 12–20 passengers | ₹495 | ₹990 | Contact toll operator |
| Two-axle truck | ₹685 | ₹1,370 | Contact toll operator |
| Bus | ₹940 | ₹1,880 | Contact toll operator |
| Truck with more than two axles | ₹1,630 | ₹3,260 | Contact toll operator |
| Mobile crane and specified heavy vehicle | ₹2,165 | ₹4,330 | Contact toll operator |
A car, jeep or SUV pays ₹320 for one complete journey between the Mumbai and Pune ends of the expressway. Travelling to the destination and later returning costs ₹640 because there is no ordinary same-day return discount.
These toll rates remained unchanged during the 2026 financial year and are scheduled to continue until April 2030.
Important Explanation of the ₹320 Car Toll
The ₹320 amount is the total one-way toll for using the complete Mumbai–Pune Expressway. It should not always be understood as a separate charge collected only for passing through Khalapur Toll Plaza.
Depending on the travel direction and toll-processing arrangement, the FASTag amount may be divided between the main toll points. For example, a driver may see separate deductions that together equal the complete expressway toll.
Vehicles entering or leaving through Khalapur, Khopoli, Kusgaon, Lonavala, Khandala, Somatane or another connector may be charged a reduced part-toll instead of the complete ₹320.
Partial journeys can be assessed using different percentage slabs based on the entry point, exit point and portion of the expressway used. Therefore, a vehicle travelling only between Khalapur and Lonavala may not pay the same amount as a vehicle travelling from Mumbai to Pune.
Monthly Pass and Local Concessions
Khalapur is an MSRDC state-expressway toll facility. It does not follow the standard NHAI local-pass system under which residents living within 20 kilometres pay a fixed nationally prescribed monthly amount.
Regular-user, local-resident or multi-trip facilities may be available under the expressway operator’s rules, but there is no single publicly listed monthly-pass price suitable for every route and vehicle.
The applicable pass may depend on:
- Vehicle category
- Starting and exit point
- Number of journeys
- Residential or business location
- Vehicle registration details
- Validity period of the pass
Applicants should contact the toll administration and confirm the latest documentary requirements before applying.
The NHAI FASTag Annual Pass should not be assumed to work at Khalapur. That pass is intended for eligible National Highway and National Expressway plazas, while the Mumbai–Pune Expressway is operated under the Maharashtra state road authority.
Address and Exact Location
The commonly used address is: Khalapur Toll Plaza, Yashwantrao Chavan Mumbai–Pune Expressway, near Pali Phata and Khopoli, Khalapur Taluka, Raigad District, Maharashtra 410202.
Directions to Khalapur Toll Plaza
1. From Mumbai
Travel towards Navi Mumbai using the Sion–Panvel Highway or another suitable route. Continue towards Kalamboli and enter the Mumbai–Pune Expressway. Follow the expressway towards Khalapur, Khopoli, Lonavala and Pune.
2. From Navi Mumbai or Panvel
Travel towards Kalamboli and join the Mumbai–Pune Expressway. Continue southeast towards Khalapur and Khopoli. The toll plaza is reached before the main ghat and tunnel section.
3. From Pune
Join the expressway from Kiwale or the appropriate Pune-side connection. Travel through Talegaon and Lonavala towards Mumbai. Continue towards Khopoli and Khalapur.
4. From Lonavala
Join the Mumbai-bound expressway through the authorised interchange. Continue through the ghat or the applicable new connecting section towards Khopoli and Khalapur.
5. From Khopoli
Use the authorised Khalapur or Khopoli connector to enter the expressway. The toll amount will depend on the entry point and the remaining distance travelled.
Missing Link and Toll Charges
The Mumbai–Pune Expressway Missing Link opened in May 2026. It provides a faster connection between the Khopoli and Kusgaon areas and allows eligible traffic to bypass much of the older, congested ghat route.
No additional toll is charged merely for using the Missing Link. The existing Mumbai–Pune Expressway toll continues to apply.
Drivers must not stop inside the tunnels, on the bridge or along the high-speed connecting section. The route is monitored by cameras, and stopping for photographs can lead to enforcement action.
FASTag and Payment Details
FASTag is the main toll-payment method at Khalapur. Drivers should ensure that the tag:
- Is active and has sufficient balance
- Is fixed correctly to the windscreen
- Is linked to the correct registration number
- Shows the correct vehicle category
- Is not damaged or blacklisted
Keep enough distance from the vehicle ahead so the scanner can read each FASTag separately. Save the transaction message until the deduction has been checked.
Battery-operated passenger electric vehicles registered in Maharashtra may qualify for toll exemption under the state’s electric-vehicle policy. Hybrid vehicles should not be assumed to qualify for this benefit.
Traffic and Safety Tips
Khalapur Toll Plaza frequently experiences heavy traffic on Friday evenings, Saturday mornings, Sunday evenings and long holiday weekends.
Drivers should choose the appropriate lane early and avoid sudden lane changes. Maintain additional distance from buses and trucks, particularly near the ghat section.
During monsoon weather, reduce speed because heavy rainfall, fog and temporary restrictions can affect visibility. Follow all electronic signs, police instructions and lane-control signals.
Frequently Asked Questions
Q1: What is the car toll at Khalapur Toll Plaza?
A: The toll for a complete one-way Mumbai–Pune Expressway journey is ₹320 for a car, jeep or SUV.
Q2: Is the ₹320 toll charged in both directions?
A: No. ₹320 is the one-way rate. A journey to the destination and back normally costs ₹640 because the return is charged as another one-way journey.
Q3: Is Khalapur Toll Plaza the same as Khopoli Toll Plaza?
A: Yes. Many travellers call it Khopoli Toll Plaza because it is located close to Khopoli. Its official name is Khalapur Toll Plaza.
Q4: Is Khalapur the same as Talegaon Toll Plaza?
A: No. They are separate main toll points on the Mumbai–Pune Expressway. Khalapur is closer to Mumbai, while Talegaon is closer to Pune.
Q5: Does the Missing Link have an additional toll?
A: No. The existing expressway toll applies, but no separate additional toll is charged solely for using the Missing Link.
Q6: Are motorcycles allowed on the Mumbai–Pune Expressway?
A: No. Motorcycles, scooters, autorickshaws, tractors and certain slow-moving vehicles are not permitted on the access-controlled Mumbai–Pune Expressway.
